update to my earlier post in this thread
I'm still trying to decide between returning versus returning for exchange of my Zen-Ray 7x36 ED2. The optics collector in me says "no way!" to giving these up. Optically, they continue to impress (in both an absolute stand-alone sense, and in comparison to my other binos). For what it's worth, as I said in my original post, I love everything about the view they provide, veiling glare crescents excepted, and even with the crescents I still find the view awesome most of the time. Non-optical issues and veiling crescents excluded, I have no reason to favor my alphas over these bins for birding. I've had a chance to test them in a variety of very tricky lighting conditions side by side with some of my alphas, and the Zen-Rays generally do as well as anything I own (veiling crescents excepted). I like the wide true FOV, though it isn't a "wow" for me because most of my bins are fairly wide, and the apparent FOV is about the same as higher power bins with slightly smaller true field. I really enjoy the greater DOF of the 7x. I don't find the edge performance unacceptable or distracting in the way I do with many cheap binos. The fall-off is fairly gradual except very near the edge, and most of the issue is field curvature. Maybe if I didn't still have youngish eyes, which are able to compensate for the curvature to a great extent, I'd perceive the sweet spot as much smaller and the edge poorer.
As good as they are optically, my other issues remain, and they are probably deal breakers. Strangely, the vertical alignment of my unit doesn't seem as far off as it was when I first checked it (traditional crude test, by eye). That's disturbing if it indicates that the alignment is unstable, but maybe it's just that my eyes/brain are learning to quickly compensate. I don't think the prisms are set quite right relative to the housing because besides being offset from one another, the views (through the two barrels) of a horizontal line are slightly canted relative to one another. Mind you, none of this is so bad that most people would notice, but they aren't as good as they need be to ensure eye comfort after hours of use.
Obviously, the alignment issue could be dealt with through replacement with a better unit. As for the focus knob operation, it has definitely become smoother and a bit easier to turn with use. In its current state, it's stiffer (though always fluid) than I prefer, but I could put up with it. It's the cold weather performance that is the serious problem. I reported earlier on my freezer test. Yesterday, I tried just the refrigerator (i.e. above freezing) and was disappointed to find it stiffen to an unacceptable (for me) degree.
I'm still also disappointed with the eye-relief and how it prevents me from fully enjoying the wide FOV and large exit pupil. With respect to the possibility for redesign in a future version, I imagine it might be hard to eliminate the inset of the outer ocular lens relative to the lip of the metal tube that holds the lenses, but it seems to me that the design of the outer metal housing might be able to altered a bit to where the eyecup rubber could lie flush with the tube in which the ocular lens is held, rather than above/behind it. That would gain a critical 2+mm of eye-relief.
--AP